ERP Solutions · Metalworking and manufacturing
Manufacturing ERP System for a Metalworking Company
A manufacturing ERP that brings work order, stock, quality and cost processes into one database and runs with barcode terminals on the shop floor.
The problem we faced
Planning, stock and cost information was kept in separate spreadsheets. It was impossible to see what stage orders were at, and the actual cost could only be estimated at the end of the period.
SolutionThe approach we developed
We developed a custom manufacturing ERP consisting of product tree, work order, warehouse, quality and costing modules. Production is reported on the shop floor with barcode handheld terminals; the planning screen shows capacity and delay risks. Integration with the accounting software eliminated double entry.
Results
Measured gains
Process
How did the project progress?
- 01
Process analysis
Shop-floor processes and data flow were mapped.
- 02
Core modules
Stock and work order modules went live first.
- 03
Expansion
Quality, cost and planning were added.
- 04
Training and support
User training and transition support were provided.
Images
Snapshots from the project
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About this project
What problem did this project solve?
Planning, stock and cost information was kept in separate spreadsheets. It was impossible to see what stage orders were at, and the actual cost could only be estimated at the end of the period. A manufacturing ERP that brings work order, stock, quality and cost processes into one database and runs with barcode terminals on the shop floor.
Which technologies and methods were used in the project?
The project used technologies and methods such as Web-based ERP, Barcode/QR, REST API, Reporting dashboard, Role-based permissions. The technology choice was based on the project's requirements and the existing systems.
How long did the project take and what were the results?
The project took about 7 months. Key results: Planning time: −%45; Stock accuracy (example): %99; Order status visibility: Real-time. Results are measured by comparing indicators before and after the project.
When does a custom ERP make more sense than an off-the-shelf one?
If your processes differ from industry standards or you want to bring multiple systems under one roof, custom development is more efficient in the long run.
Can data be migrated from our current program?
Yes. We include data migration and validation steps in the project plan.
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In a free initial consultation we listen to your needs and define the scope and timeline together.